Auto Coil winder for Submersible Pump
Auto Coil winder for Submersible Pump
The Automatic Submersible Pump Motor Stator Coil Winding and Insertion
Machine is designed with a four-station working concept, featuring three
winding stations and one coil insertion station. It enables fully automated coil
winding and precise stator slot insertion for submersible and deep-well pump
motors. With mature technology, high production efficiency, and low labor
demand, the machine supports winding for 2-pole, 4-pole, and 6-pole threephase submersible pump stators.
Pre-Production Sample
- Technical SPECIFICATIONS
| Parameter | Specification |
|---|---|
| Appropriate Wire | 0.2–1.2mm |
| Stack Height | 30–80mm |
| Stator OD | 150mm |
| Stator ID | 40–80mm |
| Winding Stations | 3 |
| Coil Inserting Stations | 1 |
| Height of Coil | 3 |
| Winding Mode | Chained / Same Core |
| Voltage | 380V 50/60Hz |
| Power | 15 KW |
| Dimension | 4050 × 3000 × 2500 mm |
| Weight | 4000 Kg |
- CONTROLLERS FEATURES
Introductions:
The Automatic Submersible Pump Motor Stator Coil Winding and Insertion
Machine is designed with a four-station working concept, featuring three
winding stations and one coil insertion station. It enables fully automated coil
winding and precise stator slot insertion for submersible and deep-well pump
motors. With mature technology, high production efficiency, and low labor
demand, the machine supports winding for 2-pole, 4-pole, and 6-pole threephase submersible pump stators.
Main Features & Functions
Full Servo Control System: Equipped with a complete servo-driven mechanism,
ensuring high precision, smooth operation, and stable coil positioning. DualPower Coil Insertion: The insertion workstation uses a dual-power push system
to achieve high slot-fill rates required for submerged motor windings. Integrated
Winding & Wedge Processing: The machine combines coil winding, wedge
inserting, and shaping functions, eliminating manual transfer errors and ensuring
coil integrity. Four-Station, Three-Head Winding Design: Three stations perform
continuous winding while one station inserts coils, ensuring high efficiency and
minimizing labor dependence. Simultaneous Dual Wire Winding: Capable of
winding two wire sets at once, enhancing coil density consistency and improving
output speed. Automatic Phase Insulation Paper Insertion: Features two paper
insertion units to add phase insulation automatically, reducing manual labor and
eliminating post-processing delays. Automatic Coil Loading to Tooling: Coils are
wound directly into tooling during production to prevent enamel damage, wire
crossing, and tangling. Programmable Parameters: Winding data, insertion
height, wedge pushing, and product stack thickness can be programmed
through a touch screen HMI for easy adjustments and product changeover.
Application
This Submersible Pump Motor Coil Winding & Insertion Machine is suitable for
manufacturing stators used in: Submersible Pump Motors, Deep-Well & Borewell
Pump Motors,Sewage & Drainage Pump Motors, Industrial & Agricultural Water
Pump Motors,