// BLDC Motor Winding Machine

Single Head BLDC Motor Winding Machine

The wheel motor winding machine is specifically designed for manufacturing EBike hub motors, electric motorcycle motors, and various other NEV (New
Energy Vehicle) drive motors. This Automatic E-Bike Hub Motor Winding
Machine provides a reliable and efficient solution for high-precision stator
winding. Engineered for E-Bike and electric vehicle hub motor production, the
machine uses advanced dual-station flyer coil winding technology to deliver
consistent coil quality and high productivity.

Pre-Production Sample

Parameter Specification
Stator OD 200mm - 300mm
Stator Height 20-45mm
Wire dia parallel 28 wire, SWG 28
Winding method flyer coil winding
Winding station 1
Cycle time Winding 0.9X40 turns 54 slots 15 mins
Air pressure 6 bar air
Input voltage 380V/50Hz/3 phase
Input power 5KW
Dimension L1200 x W800 x H1484 mm
Weight 800 Kg
RPM 1500 rpm

Introduction
The wheel motor winding machine is specifically designed for manufacturing EBike hub motors, electric motorcycle motors, and various other NEV (New
Energy Vehicle) drive motors. This Automatic E-Bike Hub Motor Winding
Machine provides a reliable and efficient solution for high-precision stator
winding. Engineered for E-Bike and electric vehicle hub motor production, the
machine uses advanced dual-station flyer coil winding technology to deliver
consistent coil quality and high productivity.
E-Bike hub motors produced using this machine are ideal for direct-drive bike
applications and other NEV systems requiring a lightweight, silent, and hightorque solution. These motors offer excellent efficiency across the entire speed
range and outstanding torque performance at low speeds, along with
regenerative braking capability.
Main Functions of the E-Bike Hub Motor Winding Machine
This wheel hub motor stator winding machine is equipped with two flyer winding
stations and features air cylinder actuation, PLC control, and a touch-screen
interface. It performs multiple automated and precise functions, including:
Accurate stator positioning and indexing High-speed flyer winding with stable
tension Motor cable winding integration. Automatic thread trimming and frontend cutting. Storage of hundreds of winding parameters with easy switching
User- friendly automated operation ensuring repeatability and efficiency.
Application
This wheel motor winding machine is suitable for producing stators used in: EBike hub motors, Electric motorcycle motors, Electric vehicle (EV) hub motors,