// BLDC Motor Winding Machine

Hub Motor Single station Winding Machine

This wheel motor winding machine is specially designed for manufacturing E-Bike hub
motors, electric motorcycle motors, and other NEV (New Energy Vehicle) wheel hub
motors. As an automatic E-Bike hub motor winding machine, it ensures high precision,
stable performance, and improved production efficiency.
The machine adopts advanced dual-station flyer winding technology, making it ideal
for producing direct-drive hub motors known for lightweight design, silent operation,
strong hill-climbing torque, regenerative braking capability, and high efficiency across
all speed ranges.

Pre-Production Sample

Parameter Specification
Stator OD 200mm - 300mm
Stator Height 20-45mm
Wire dia parallel 28 wire, SWG 28
Winding method flyer coil winding
Winding station 1
Cycle time Winding 0.9X40 turns 54 slots 15 mins
Air pressure 6 bar air
Input voltage 380V/50Hz/3 phase
Input power 3KW
Dimension L700 x W550 x H850 mm
Weight 450 Kg
RPM 1500 rpm

Introduction
This wheel motor winding machine is specially designed for manufacturing E-Bike hub
motors, electric motorcycle motors, and other NEV (New Energy Vehicle) wheel hub
motors. As an automatic E-Bike hub motor winding machine, it ensures high precision,
stable performance, and improved production efficiency.
The machine adopts advanced dual-station flyer winding technology, making it ideal
for producing direct-drive hub motors known for lightweight design, silent operation,
strong hill-climbing torque, regenerative braking capability, and high efficiency across
all speed ranges.
Main Functions of the E-Bike Hub Motor Winding Machine
The wheel hub motor stator winding machine features two flyer-winding stations and
is equipped with an air cylinder, PLC system, and touch-screen interface. It performs a
variety of functions, including: Accurate stator positioning and indexing High-speed
flyer winding with stable tension control. Motor cable winding for seamless coil
integration. Automatic front thread cutting and trimming. Storage of hundreds of
winding parameters with easy switching. User-friendly operation with automated
workflow and high repeatability.
Application
This automatic wheel motor winding machine is suitable for winding stators used in:EBike hub motors, Electric motorcycle motors, Electric vehicle (EV) hub motors,
Electric bicycle motors, Electric scooter motors, Various new energy vehicle (NEV)