Single Head BLDC Motor Winding Machine
Single Head BLDC Motor Winding Machine
This wheel motor winding machine is specially designed for manufacturing EBike hub motors, electric motorcycle motors, and other NEV (New Energy
Vehicle) wheel hub motors. As an automatic E-Bike hub motor winding
machine, it ensures high precision,stable performance, and improved
production efficiency
Pre-Production Sample
- Technical SPECIFICATIONS
| Stator OD | 200–300 mm |
| Stator height | 20–45 mm |
| Wire dia | Parallel 28 wire, SWG 28 |
| Winding method | Flyer coil winding |
| Winding station | 1 |
| Cycle time | Winding 0.9 × 40 turns, 54 slots – 15 mins |
| Air pressure | 6 bar air |
| Input voltage | 380V / 50 Hz / 3 phase |
| Input power | 3 KW |
| Dimension | L700 × W550 × H850 mm |
| Weight | 450 kg |
| RPM | 1500 RPM |
- CONTROLLERS FEATURES
Introduction
This wheel motor winding machine is specially designed for manufacturing EBike hub motors, electric motorcycle motors, and other NEV (New Energy
Vehicle) wheel hub motors. As an automatic E-Bike hub motor winding
machine, it ensures high precision, stable performance, and improved
production efficiency.
The machine adopts advanced dual-station flyer winding technology, making
it ideal for producing direct-drive hub motors known for lightweight design,
silent operation, strong hill-climbing torque, regenerative braking capability,
and high efficiency across all speed ranges.
Main Functions of the E-Bike Hub Motor Winding Machine
The wheel hub motor stator winding machine features two flyer-winding
stations and is equipped with an air cylinder, PLC system, and touch-screen
interface. It performs a variety of functions, including: Accurate stator
positioning and indexing High-speed flyer winding with stable tension control.
Motor cable winding for seamless coil integration. Automatic front thread
cutting and trimming. Storage of hundreds of winding parameters with easy
switching. User-friendly operation with automated workflow and high
repeatability.
Application
This automatic wheel motor winding machine is suitable for winding stators
used in:E-Bike hub motors, Electric motorcycle motors, Electric vehicle (EV)
hub motors, Electric bicycle motors, Electric scooter motors, Various new
energy vehicle (NEV) motors.